楔横轧成形25CrMo4厚壁空心轴件的不圆度分析

机械结构轻量化的主要途径是在结构上采用空心轴.近年来, 采用楔横轧带芯棒轧制空心轴类件的工艺得到了较广泛的关注.厚壁空心轴类件在楔横轧轧制过程中易发生“失圆”现象.本文通过热压缩实验研究了25CrMo4合金钢在楔横轧变形条件下热变形行为, 获得其真应力-应变曲线.在此基础上, 基于Deform-3D有限元软件, 建立25CrMo4厚壁空心轴楔横轧有限元仿真模型, 分析厚壁空心轴楔横轧成形机理, 研究得出断面收缩率、成形角、展宽角对轧件不圆度的影响规律: 断面收缩率增大, 不圆度减小; 成形角增大不圆度减小, 轧制温度越高减小趋势越明显; 展宽角增大不圆度增大, 提高轧制温度抑制增大趋势.选取部分工艺参数进行楔横轧验证实验, 对比了有限元仿真结果和实验结果, 表明有限元仿真模型预测精度较高.      

氧化石墨烯改性碳纤维复合材料抗冲击行为研究

使用单层纳米氧化石墨烯（NGO）粒子对环氧树脂进行改性处理，采用真空辅助树脂传递模塑成型工艺制备了[±45/0/90]_2S铺层角度下的纯树脂及单层NGO改性碳纤维复合材料（CFRP）层合板。通过落锤冲击试验、超声C扫描检测、冲击后压缩试验等对纯树脂及单层NGO改性CFRP进行实验研究。结果表明，纯树脂及单层NGO改性CFRP在损伤阻抗及损伤容限实验中均存在拐点现象，且拐点出现在相同深度位置，其中纯树脂CFRP拐点位置为0.51 mm，单层NGO改性CFRP拐点位置为0.43 mm；相对于纯树脂CFRP，单层NGO改性CFRP可以显著提高复合材料的抗冲击性能及冲击后的压缩性能；通过对冲击后凹坑深度及凹坑面积进行数据模拟，可以用拟合公式实现对复合材料的损伤预测。     

转速对2524铝合金搅拌摩擦点焊组织与性能的影响

对2524铝合金薄板进行搭接搅拌摩擦点焊试验, 研究了搅拌头转速对其组织与性能的影响。结果表明, 随转速增加, 焊点外侧飞边越加严重, 组织畸变程度增加, 焊核区宽度增大, 有效连接宽度先增大后减小。母材区硬度最大, 热影响区硬度最低;在焊核区内, 显微硬度随转速增加而增大, 当转速为1 100 r/min时达到最大133.9HV, 而热影响区在300 r/min时硬度最大。在单向拉伸试验中, 接头剪切强度随转速增加先增大后减小, 在700 r/min时达到最大值3 510 N;接头呈现出两种断裂模式: 即低转速下平行于两板面断裂和高转速下沿倾斜方向断裂;断口呈现明显的剪切韧窝形态, 韧窝小而浅, 焊接接头为韧性断裂。     

Redox flow cells for energy conversion

Energy storage technologies provide an alternative solution to the problem of balancing power generation and power consumption. Redox flow cells are designed to convert and store electrical energy into chemical energy and release it in a controlled fashion when required. Many redox couples and cell designs have being evaluated. In this paper, redox flow systems are compared in the light of characteristics such as open circuit potential, power density, energy efficiency and charge-discharge behaviour. The key advantages and disadvantages of redox flow cells are considered while areas for further research are highlighted.     

Repair evaluation of concrete cracks using surface and through-transmission wave measurements

Surface opening cracks are common defects in large civil structures like bridges. They allow penetration of water or other agents that result in loss of durability earlier than expected. Their repair can be conducted by the injection of epoxy material that seals the crack sides keeping out any aggressive substances in addition to the recovery of strength. In order to evaluate crack parameters before impregnation as well as to determine the final repair effectiveness, a combination of Rayleigh and longitudinal waves is applied. Rayleigh waves demonstrate the filling condition of the material into the shallow layer near the surface while tomography using longitudinal waves through the thickness yields information about the area inside the structure. Wave propagation dispersion features are exploited by the proposed tomography at different frequencies, demonstrating that higher frequencies lead to more accurate characterization.     

On the behaviour of hygroscopic wheels: Part I – channel modelling

In this paper a detailed mathematical formulation is developed for the numerical modelling of the behaviour of a channel of a hygroscopic compact matrix. A comparison between the detailed version and a simplified one is performed considering a two-dimensional airflow between desiccant parallel plates. The distinct heat and mass transfer phenomena are strongly coupled, and some properties of the airflow and of the desiccant medium exhibit important changes during the sorption processes. Both physical models take into account the gas side and solid side resistances to heat and mass transfer. The wall domain is treated similarly in both models, by taking into account the simultaneous heat and mass transfer together with the water adsorption/desorption process. Two phases co-exist in equilibrium inside the desiccant porous medium, the equilibrium being characterized by sorption isotherms without hysteresis. The detailed model is based on the solution of the differential equations for the conservation of mass, energy and momentum, assuming that no momentum transport exists in the porous wall domain. In the simplified model, the airflow is treated as a bulk flow, the interaction with the wall being evaluated by using appropriated convective coefficients.Both models are compared in the simulation of a parallel plate channel during an adsorption process. The results show a good agreement for channel lengths greater than 0.1 m. In part II of the paper, the simplified model is adapted to the simulation of the three-dimensional problem in the channel of a hygroscopic rotor, and it is used to perform parametric studies.     

Intelligent tool wear monitoring based on parallel residual and stacked bidirectional long short-term memory network

Effective tool wear monitoring (TWM) is essential for accurately assessing the degree of tool wear and for timely preventive maintenance. Existing data-driven monitoring methods mainly rely on complex feature engineering, which reduces the monitoring efficiency. This paper proposes a novel TWM model based on a parallel residual and stacked bidirectional long short-term memory (PRes–SBiLSTM) network. First, a parallel residual network (PResNet) is used to extract the multi-scale local features of sensor signals adaptively. Subsequently, a stacked bidirectional long short-term memory (SBiLSTM) network is used to obtain the time-series features related to the tool wear characteristics. Finally, the predicted tool wear value is outputted through a fully connected network. A smoothing correction method is applied to improve the prediction accuracy. The proposed model is experimentally verified to have a high prediction accuracy without sacrificing its generalization ability. A TWM system framework based on the PRes–SBiLSTM network is proposed, which has a certain reference value for TWM in actual industrial environments.     

基于虚拟仪器的汽车变速器计算机测控系统的设计

本文介绍了汽车自动变速器检测实验台的测控系统硬件组成,并采用Labview开发出测控系统的软件。可对汽车自动变速器综合性能与液压控制阀体进行测试操作和性能分析,实现检测对象测控的自动化。     

一种描述磁流变弹性体滞回特性的分数阶导数改进Bouc?Wen模型

为了准确表征大范围应变幅值、激励频率和磁场下磁流变弹性体(Magnetorheological elastomer, MRE)的力学行为,本文引入黏弹性分数阶导数,提出一种描述磁流变弹性体滞回特性的分数阶导数改进Bouc?Wen模型。分析了各向同性与异性MRE的微观形貌特征,对MRE进行了性能试验,研究发现,MRE的储能和损耗模量随着应变幅值(0～100%)增大先不变后减小,随着频率(0～100 Hz)增大而增大,随着磁场(0～545 mT)增大而增大。在此基础上,基于分数阶导数提出改进Bouc?Wen模型,在Simulink软件中建立仿真模型,利用Oustaloup滤波器算法对分数阶导数项近似计算,对比分析验证了改进模型的有效性,各工况下仿真数据和试验数据的吻合度均高于98%。结果表明:改进Bouc?Wen模型能准确地模拟MRE应力应变滞回曲线,拟合精度较Bouc?Wen模型明显提升,改进模型在较宽的应变幅值、频率和磁场范围内是准确有效的,为实现MRE的工程应用打下基础。      

纳米陶瓷及其纳米复相陶瓷的研究现状

综述了纳米陶瓷和纳米复相陶瓷的的研究现状．探讨了纳米陶瓷的力学性能及其热喷涂纳米陶瓷涂层存在的问题．分析了纳米复相陶瓷的增韧机理，为纳米陶瓷的研究和应用提供了理论依据。